Virtual and Physical Prototyping

Papers
(The TQCC of Virtual and Physical Prototyping is 15. The table below lists those papers that are above that threshold based on CrossRef citation counts [max. 250 papers]. The publications cover those that have been published in the past four years, i.e., from 2022-01-01 to 2026-01-01.)
ArticleCitations
Laser powder bed fusion processing of Cu-Invar continuous gradient alloys with controllable thermal-mechanical properties276
Post-heat treatment of laser powder bed fusion Al-Mn-Sc alloy: synergetic enhancement of mechanical property and corrosion resistance139
Lightweight porous support structure design for additive manufacturing via knowledge-based bio-inspired volume generation and lattice configuration135
Smart-substrate: a novel structural design to avert residual stress accretion in directed energy deposition additive manufacturing107
4D printed shape memory alloy binary bits for unconventional information processing95
A part-level simulation method considering thermal-mechanical contact between multiple filaments for material extrusion processes81
Ionic substitution through bredigite doping for microstructure and performance adjustment in DLP 3D-printed TPMS porous HA bone scaffolds80
Laser-based directed energy deposition of Monel K-500 and Stellite 6 multi-materials74
Regulating mechanical properties of laser powder bed fusion manufactured CoCrFeMnNi high-entropy alloy using oversaturated boron doping72
Flexible bio-composites with continuous natural fibre and bamboo charcoal: enhanced flame retardancy, mechanical resilience, energy-absorbing & printability performance70
Additive manufacturing of high-performance aluminium nitride ceramics using high solid loading and low viscosity slurry69
Recent advances in 3D bioprinting of tissues and organs for transplantation and drug screening68
Machine learning enabled 3D printing parameter settings for desired mechanical properties67
Wire-arc directed energy deposition of metal using a tendon-driven soft robotic gun: prototyping and conceptual validation65
Autonomous intelligent additive manufacturing of continuous fiber-reinforced composites: data-enhanced knowledgebase and multi-sensor fusion61
A spiral laser scanning routine for powder bed fusion inspired by natural predator-prey behaviour60
Sc/Zr microalloying on strength-corrosion performance synergy of wire-arc directed energy deposited Al-Mg59
Exploration on mechanical response mechanism of laser melting deposited TiB W /Ti–6Al–4V via in situ characterisation technology58
Study on the fabrication and mechanical properties of SiC p /SiC gradient lattice structure based on selective laser sintering technology58
Non-professional phagocytosis of senescent cancer cells revealed in a 3D-bioprinted model of an irradiated lung tumour54
0-to-270° wide pattern reconfigurable antenna using 3D-Printed single quasi-yagi antenna with shape memory hinge53
Healing cracks in additively manufactured NiTi shape memory alloys51
Mass transport and porous structure evolution during solvent debinding of additively manufactured stainless steel51
Microstructure homogenization and strength-ductility synergy improvement of the hybrid additive manufactured dual-phase titanium alloy by sub-critical annealing49
Auto-support: traction force constrained support structures optimization for bottom-up vat photopolymerization49
Direct wire writing technique benefitting the flexible electronics48
Prediction of low-cycle fatigue properties of additive manufactured IN718 by crystal plasticity modelling incorporating effects from crystallographic orientations and defects47
Interlayer laser cladding SiC regulates microstructure and mechanical properties of Ti-6Al-4V arc-directed energy deposited components46
From semisolid metal processing to thixotropic 3D printing of metallic alloys45
Additively manufactured metamaterials for acoustic absorption: a review45
Multifunctional and multimaterial contact lenses: tailored solutions for tunable color filtering and tear pH sensing44
4D printing of shape-programmable polymer-derived ceramics via two-stage folding-assisted pyrolysis strategy44
Study on powder particle behavior in powder spreading with discrete element method and its critical implications for binder jetting additive manufacturing processes43
Improved strength-ductility synergy of directed energy deposited AZ31 magnesium alloy with cryogenic cooling mode43
Sustainable product design by large format additive manufacturing of cork composites43
Microstructure and mechanical properties of S217 nickel aluminum bronze alloy fabricated by wire arc additive manufacturing43
Vat photopolymerisation 3D printing of graphene-based materials43
Advancements and applications of multiple wire processes in additive manufacturing: a comprehensive systematic review43
Mechanical properties characterisation of metallic components produced by additive manufacturing using miniaturised specimens42
3D-printed multiscale hierarchical thermoplastic polyurethane/aramid nanofiber structures with enhanced energy absorption via in-Situ foaming technology41
Concurrent multiscale topology optimisation towards design and additive manufacturing of bio-mimicking porous structures40
Microstructure and properties of Ni–Ti–Cu alloy fabricated in situ by treble-wire arc additive manufacturing39
Laser powder bed fusion for AI assisted digital metal components38
Leveraging clay formwork 3D printing for reinforced concrete construction36
Magnetically-assisted digital light processing 4D printing of flexible anisotropic soft-Magnetic composites36
UV cross-linkable hybrid resins for additive manufacturing to achieve high performance and body-temperature programmable shape memory effect36
Defects, monitoring, and AI-enabled control in soft material additive manufacturing: a review36
The enhanced mechanical properties of laser powder bed fusion Al-Mn-Sc alloy via non-isothermal aging36
Microstructure evolution and strengthening mechanism of TiC/ Ti6Al4 V composites fabricated by selective laser melting during isothermal deformation34
Hybrid additive manufacturing of ultra-fine high-resolution shell–core structured conductive mesh-based flexible transparent electrodes for flexible displays34
Understanding laser-metal interaction in selective laser melting additive manufacturing through numerical modelling and simulation: a review33
Effects of build positions on the thermal history, crystallization, and mechanical properties of polyamide 12 parts printed by Multi Jet Fusion33
Reducing solidification cracks and enhancing mechanical performance in additively manufactured Cu-Ti alloys via chemical fluctuation manipulation33
Inverse design of face-like 3D surfaces via bi-material 4D printing and shape morphing32
Robotics-assisted modular assembly of bioactive soft materials for enhanced organ fabrication31
Mechanism and performance of thermal radiation recycling for in-space 3D printed continuous carbon fibre-reinforced PEEK composites31
Heat transfer performance of CuCrZr/AlSi7Mg multi-material heat sinks with triply periodic minimal surface manufactured by laser powder bed fusion31
Achieving high-strength, hierarchically porous SiC ceramics with micron-scale periodic architecture via vat photopolymerization31
Processability improvement and strength enhancement in laser powder bed fusion of AlMgZr and AlMgZr-Ti alloys31
Investigation on synergism between additive and subtractive manufacturing for curved thin-walled structure31
In-process filament repair in 3D concrete printing with instance segmentation30
Correction30
Deformation mechanism of dislocation slip and kinking behaviour in dynamic compression response of TiZrHfNb alloy fabricated by laser directed energy deposition29
Amorphous/crystalline Zn 60 Zr 40 alloys lattice structures with improved mechanical properties fabricated by mechanical alloying 29
A dragonfly-inspired metamaterial device with tunable stiffness and damage-sensitive dynamic response29
Conformal laser printing and laser sintering of Ag nanoparticle inks: a digital approach for the additive manufacturing of micro-conductive patterns on patterned flexible substrates29
Spider web-inspired continuous fibre floating 3D printing for large lightweight mesh structures29
Hybrid 3D microfluidic bioprinting for the engineering of cancer models and tissue substitutes28
Fabrication of bimetallic interpenetrating structures with enhanced impact resistance via 3D-printing of high-entropy alloy lattices and vacuum melt infiltration of Al-based alloys28
Dimensional effect and mechanical performance of node-strengthened hybrid lattice structure fabricated by laser powder bed fusion27
High-strength light-weight aramid fibre/polyamide 12 composites printed by Multi Jet Fusion27
Differentiation of materials and laser powder bed fusion processing regimes from airborne acoustic emission combined with machine learning27
Steel grid-reinforced aluminum matrix composite prepared via wire-based friction stir additive manufacturing27
Elastically isotropic auxetic and zero-Poisson’s ratio TPMS-based metamaterials27
Microstructure tuning enables synergistic improvements in strength and ductility of wire-arc additive manufactured commercial Al-Zn-Mg-Cu alloys26
Mechanical property enhancement in additively manufactured NiTi double-asymmetric honeycombs with bioinspired graded design26
Vat photopolymerization three-dimensional printing of PEGDA/LiClO 4 solid polymer electrolytes with optimised accuracy and electrochemical-mechanical performance26
Magnetic alignment and electron beam post-curing of NdFeB materials via lithography-based composite manufacturing26
Inhomogeneity and anisotropy of Al-Zn-Mg-Cu alloy manufactured by wire arc additive manufacturing: microstructure, mechanical properties, stress corrosion cracking susceptibility26
Ultra sonic spray coating of silica nanocomposites for smoothening 3D-printed fused silica glass and metal casted injection molding tools26
Inconel 718-W7Ni3Fe bimetallic structures using directed energy deposition-based additive manufacturing25
High-pressure in situ interlayer strengthening process for polyetheretherketone material extrusion25
Achieving high strength and ductility in chemically complex intermetallic alloys manufactured by laser powder bed fusion25
4D printed NiTi variable-geometry inlet for aero engines24
Enhanced cracking resistance and deposition of alloy 36 via accelerated cooling and TiC addition during wire arc additive manufacturing24
Numerical and constitutive modeling of quasi-static and dynamic mechanical behavior in graded additively manufactured lattice structures24
Investigation of microstructures and strengthening mechanisms in an N-doped Co-Cr-Mo alloy fabricated by laser powder bed fusion24
Virtual rapid prototyping of materials with deep learning: spatiotemporal stress fields prediction in ceramics employing convolutional neural networks and transfer learning24
Revealing the effect of layer-varying deposition strategy on laser-directed energy deposition bionic gradient NiTi alloy24
Process-structure multi-objective inverse optimisation for additive manufacturing of lattice structures using a physics-enhanced data-driven method24
A bio-inspired design strategy for easy powder removal in powder-bed based additive manufactured lattice structure24
Effect of Fe addition on the microstructure, transformation behaviour and superelasticity of NiTi alloys fabricated by laser powder bed fusion24
Additively manufactured 3D-architected alveolar bone reconstruction scaffolds derived from extracted natural teeth: computational modelling and feasibility evaluation24
Monitoring of functionally graded material during laser directed energy deposition by acoustic emission and optical emission spectroscopy using artificial intelligence24
Advancements in surface finish for additive manufacturing of metal parts: a comprehensive review of plasma electrolytic polishing (PEP)24
A novel design strategy to enhance buckling resistance of thin-walled single-cell lattice structures via topology optimisation24
Multi-objective optimisation of process parameters for laser-based directed energy deposition of a mixture of H13 and M2 steel powders on 4Cr5Mo2SiV1 steel23
A bioinspired design approach for biomechanically matched tracheal stents23
Bio-inspired tubular hierarchical porous materials with selective liquids absorption23
Near-infrared light-driven programmable shape memory polymer for self-shaping 3D printing methods22
Laser powder bed fusion of 316L stainless steel and K220 copper multi-material22
Design of new 18Ni- x Ti maraging steel harnessing intrinsic heat treatment effect of additive manufacturing22
The formation mechanism of metal-ceramic interlayer interface during laser powder bed fusion22
Fracture characterisation of vertically build functionally graded 316L stainless steel with Inconel 718 deposited by directed energy deposition process22
Manufacture dependent differential biodegradation of 3D printed shape memory polymers22
Quasi-static and dynamic mechanical properties of additively manufactured Al2O3 ceramic lattice structures: effects of structural configuration21
Colourful 3D anti-counterfeiting label using nanoscale additive manufacturing21
Wire-arc additive manufacturing of TiB/Ti6Al4V composites using Ti-TiB 2 cored wire: processing, microstructure and mechanical properties21
Boron-induced microstructural manipulation of titanium and titanium alloys in additive manufacturing21
Material extrusion additive manufacturing of high particle loaded suspensions: a review of materials, processes and challenges21
A comprehensive transformation-thermomechanical model on deformation history in directed energy deposition of high-speed steel21
Comparative analysis of structural build-up in one-component stiff and two-component shotcrete-accelerated set-on-demand mixtures for 3D concrete printing21
Performance and failure modes of continuous fibre-reinforced energy absorption tubes by cylindrical layered 3D printing21
Enhancing mechanical and tribological properties of laser-based directed energy deposited IN718 alloy via synchronised high repetition laser shock peening21
Screw material extrusion of super soft thermoplastic elastomer for additive manufacturing of inflatables21
Recent progress in 4D printed energy-absorbing metamaterials and structures21
Quantitative investigation of thermal evolution and graphitisation of diamond abrasives in powder bed fusion-laser beam of metal-matrix diamond composites21
Development of a universal multimodal prediction method to optimise process parameters for improving densification during laser powder bed fusion20
The microstructure and mechanical properties of nitinol manufactured by LPBF: differences between Ni-rich and Ti-rich compositions20
Cracking behaviour, microstructure evolution, and mechanical properties of GH4169/K477 by laser directed energy deposition20
Effect of toolpath in large-format additive manufacturing with bio-derived composites20
Influence of design parameters on the flexural properties of a bio-inspired suture structure20
Data-Driven autonomous printing process optimization and real-time abnormality identification in aerosol jet-deposited droplet morphology20
Bighorn sheep horn-based metamaterial lattice structures for targeted energy absorption applications20
Occlusion-based model weighting for volumetric additive manufacturing around inserts20
Digital light processing 3D printing of large-scale and crack-free ceramics with perforated internal honeycomb structures19
Manufacturing-oriented review on 3D printed lithium-ion batteries fabricated using material extrusion19
Effect of heat treatment and electroless Ni-P coating on mechanical property and corrosion behaviour of 316L stainless steel fabricated by laser powder bed fusion19
In-situ fabrication of martensitic stainless steel via heterogeneous double-wire arc-directed energy deposition19
The effects of processing parameters on mechanical properties of 3D-printed polyhydroxyalkanoates parts19
Microstructure, mechanical properties and corrosion resistance of laser direct energy deposited AlMo 0.25 FeCoCrNi 2.1 high-entrop19
Insight into the limitation of the Beer–Lambert law in stereolithography ceramic 3D printing: a study on irradiance parameters and slurry curing19
Modeling and application of droplet oscillation momentum for elucidating the development of surface roughness in wire-arc additive manufacturing19
Achieving superior strength-ductility combination in the heterogeneous microstructured Ti64 alloy via multi-eutectoid elements alloying with CoCrFeNiMn during laser powder bed fusion18
Hetero-hierarchical tessellated architected materials towards high mechanical performances and high manufacturability18
Advancing the additive manufacturing of PLA-ZnO nanocomposites by fused filament fabrication18
Binder jetting printed in situ mullite strengthened alumina ceramics with excellent mechanical and thermal properties through multi-phase infiltration18
Influence of volumetric energy density on the tribological behaviors of pure nickel fabricated by laser powder bed fusion18
Microstructure modulation and property enhancement via an underwater induction heating treatment strategy for underwater laser-directed energy deposition of Ti-6Al-4V18
Effect of hot isostatic pressing on porosity of wire-arc directed energy deposited TZM/NbZr1 bimetallic structure18
Towards supportless laser powder bed fusion: fundamental understanding of the formation of 1 st layer overhang through parameter optimisation and in-situ high-speed 18
Architecture of Ti–6Al–4V thin-walled microthrusters fabricated via laser powder bed fusion18
Development and experimental evaluation of surface enhancement methods for laser powder directed energy deposition microchannels18
Grain refinement of NiTi alloys during ultrasound-assisted wire-arc directed energy deposition18
Achieving high strength and ductility in Inconel 718: tailoring grain structure through micron-sized carbide additives in PBF-LB/M additive manufacturing18
Design and manufacture of low-frequency acoustic absorption metamaterials with enhanced coupling characteristic17
Valorisation of vegetable food waste utilising three-dimensional food printing17
Effect of Fe content on tensile properties of TA15 alloy with equiaxed microstructure produced by laser directed energy deposition17
Mechanical performance, fatigue behaviour, and biointegration of additively manufactured architected lattices17
Optimum specimen geometries for representation of bulk behaviour of additive manufactured polymeric lattice structures16
Stabilising mechanism of cathode jet and droplet transfer in hybrid-laser–GMAW-based directed energy deposition of titanium alloy16
Electron beam powder bed fusion enables crack-free, high-strength and sufficiently ductile chemically complex intermetallic alloys16
A novel interlayer cleaning methods for improving internal quality in wire-arc directed energy deposition: processing, characterisation and performance demonstration16
A critical review of additive manufacturing technology in rehabilitation medicine via the use of visual knowledge graph16
Fundamental investigation into mass transfer process and microstructural transformation pathways in Ti-6Al-4V via underwater wire-laser directed energy deposition16
Rice husk 4D printing in architecture: hygromorphic bi-directional self-shaping building skin16
Advancements and challenges in overhang structure fabrication during laser powder bed fusion: a comprehensive review16
Prototyping a novel compact 3-DOF hydraulic robotic actuator via metallic additive manufacturing16
Design of an additively manufactured hydraulic directional spool valve: an industrial case study16
In-process thermal monitoring of the extrusion additive manufacturing process with high temperature polymers16
Synergy of tensile strength and ductility in a novel additively manufactured Al-Mg-Mn-Er-Zr alloy with a trilevel equiaxed heterogeneous structure15
Advances in interlayer bonding in fused deposition modelling: a comprehensive review15
Additively manufactured biodegradable Zn metamaterials with tunable Poisson’s ratio and enhanced mechanical properties15
Precipitation evolution, aging strengthening and thermal stability in Al–Fe-Mg-Zr eutectic alloy via laser powder bed fusion15
3D Printing of chewable oral tablets using drug nanosuspension inks: an experimental and machine learning study15
Accelerating lPBF process optimisation for NiTi shape memory alloys with enhanced and controllable properties through machine learning and multi-objective methods15
Selective laser melting fabrication of body-temperature shape memory NiTi alloy for 4D-printed orthopedic implants15
4D printed thermally tunable metasurface with continuous carbon fibre15
Achieving sustainability by additive manufacturing: a state-of-the-art review and perspectives15
Interactive infill topology optimisation guided by user drawn patterns15
Porosity in cored-wire-arc directed energy deposition of TiC/Al composite: formation mechanism and inhibition strategy15
Frequency- and bandwidth-controllable electromagnetic absorber using 3D-printed shape memory meta-wires15
Architected lightweight, sound-absorbing, and mechanically efficient microlattice metamaterials by digital light processing 3D printing15
Vat photopolymerisation 3D printing of ceramic core with regulation on rheological and curing behaviour based on spherical powders15
A topology optimisation-based design method for 3D Voronoi porous structures and its application for medical pillows15
Compositionally gradient Al 2 O 3 –B 4 C/Al composites with interpenetrating structure and tail15
The theoretical model and verification of electric-field-driven jet 3D printing for large-height and conformal micro/nano-scale parts15
Analytical modelling for prediction and prevention of overflow occurrence in wire-based additive manufacturing15
Integrated control mechanism of ultrasound and ZrO 2 particles on differential microstructures for the wire arc additive manufacturing15
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